Assembler 1.0

ASSEMBLER 1.0 is a robotic cell designed for the automatic assembly of LPG valves, capable of integrating all phases of the production process in a single machine: from component feeding to final testing and unloading.

The heart of the system is a multi-station indexed rotary table that allows the various processes (assembly, pressing and testing) to be carried out in sequence, ensuring precision, repeatability and operational continuity. The integration of robots, vision systems and automatic feeding devices makes the machine highly efficient and flexible.

Main features

  • One-piece aluminium construction with integrated guards and safety systems
  • 7-station rotary table for automatic and sequential process management
  • Complete valve assembly: insertions, pressing, testing and final discharge
  • Automatic component feeding systems (FlexyBowl, vibrators, pick & place)
  • Anthropomorphic robots for precise handling of components
  • Vision systems for control and correct handling of parts
  • Integrated pressing unit and functional test station
  • Automatic unloading system with good/waste separation
  • Complete electrical and pneumatic system with sensors and safety devices
  • Integrated software for machine control and Industry 4.0 preparation
  • Consumption and performance monitoring system

Gallery

Benefits

  • Complete automation of the entire assembly cycle in a single solution
  • High productivity thanks to multi-station rotary table
  • Consistent precision and quality at every stage of the process
  • Integrated quality control with automatic functional testing
  • Reduce errors and manual intervention
  • Flexibility in format management through dedicated kits
  • Consumption monitoring and performance optimization
  • Industry 4.0 integration for data collection and production control

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