Assembler 2.0

ASSEMBLER 2.0 represents our most advanced solution for the automatic assembly of magnetic caps: a concentrate of innovation, speed and optimization of the production process. It is one of the most successful projects to date, designed to offer high performance and a significant qualitative leap also from a design point of view.

The machine integrates all assembly phases in a single cell, managed by an indexed rotary table and advanced automatic systems. The result is an extremely efficient, precise and continuous system, designed to meet the most advanced production needs.

The project on social media

Main features

  • Monobloc aluminum structure with plexiglass protections and safety systems
  • Central rotary table for management of the different processing phases
  • Integrated complete process:
  • Body load
  • Gasket insertion
  • Glue application
  • Inserting the magnet
  • Chamfering
  • Inspection and final discharge
  • Automatic component feeding systems (FlexyBowl, vibrators, hoppers)
  • SCARA robots and Cartesian axes for precise handling and positioning
  • Gasket management system with orientation control and automatic reinsertion
  • Gluing unit and dedicated magnet mounting system
  • Pressing station designed for integration with external press
  • Automatic unloading system on accumulation belt
  • Complete electrical and pneumatic system with sensors and safety devices
  • Machine management software with Industry 4.0 preparation
  • Operator console and integrated electrical panel
  • Installation, testing and training services

Gallery

Benefits

  • Complete automation of the assembly process
  • High precision and repeatability of machining
  • Optimization of the production flow thanks to the rotary table
  • Flexibility in component management
  • Reduce errors and manual intervention
  • Integration with business systems and Industry 4.0 logics
  • Compact design and easy in-line integration

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If you want to know more, contact us today!

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