Industrial electrical panel wiring
Nexus Automation offers a highly specialized and excellent service in the wiring of industrial electrical panels, with attention to every detail and strictly compliant with all current regulations on safety and efficiency. In particular, the company manufactures complete electrical panels both to support its automation projects (thus ensuring total control over the entire system, from software design to hardware installation), and at the specific request of third parties.
The primary commitment is always to ensure quality, precision and reliable delivery times, which are essential for customers’ business continuity. The technical team, highly qualified and with twenty years of experience, takes care of assembly and wiring directly in the workshop, using only certified components and cutting-edge tools to ensure maximum efficiency and safety of the final system. Every single electrical panel is subjected to rigorous checks and functional tests before delivery, with the aim of offering a ready-to-use product, fully functional and immediately integrated into the customer’s production processes.
Nexus Automation’s ability to provide reliable and customized solutions extends to collaborations with companies in every sector, from metallurgy to paper industry, from chemical to energy, demonstrating high versatility and a deep knowledge of different industrial needs.
Electrical panel wiring
What it is and how to do it
The wiring of an electrical panel is an operation of fundamental importance in the construction of any industrial plant, since it represents the “nervous system” that allows the communication and power supply of all the various components. It is, in essence, the process of installing and physically connecting all electrical and electronic devices (such as PLCs, relays, switches, power supplies, terminal blocks) inside a protective container, i.e. the switchboard, following a detailed wiring diagram, with the aim of ensuring the correct functionality of the system, the safety of operators and compliance with regulations.
The wiring process performed by Nexus Automation begins with the evaluation of the wiring diagram: this document is a sort of “recipe” for the switchboard and indicates the arrangement of the components, the cable routes, the types of connections and all the technical specifications. Subsequently, the materials are procured according to the bill of materials; This phase ensures that all the necessary components (switches, relays, terminal blocks, cables) are available, comply with technical specifications and are of high quality, therefore coming from certified suppliers.
Once the materials have been prepared, the components are installed on a plate: each device is firmly fixed to the internal mounting plate of the panel, respecting the minimum distances, accessibility for maintenance and heat dissipation needs. At the same time, the necessary wires and acronyms are prepared and numbered: each wire, component and clamp is labeled with unique codes, following international standards and market regulations (e.g., the EN 60204-1 standard for machine safety). This is a very important step for the readability of the diagram, ease of maintenance and the resolution of future problems.
The heart of the process, in any case, is the actual wiring, carried out with wires of variable color and diameter according to the specifications indicated in the wiring diagram. Nexus Automation’s specialized technicians follow optimized paths, use precise crimps and ensure solid and secure connections, respecting the cable cross-sections for the expected currents and the distances to prevent interference. Next, we proceed with the technical and aesthetic refinements, including the ordering of wiring, the tying of cable bundles, the application of protections and the clear and durable labeling of all circuits and components, which makes the framework intuitive and maintainable.
Finally, the completed switchgear undergoes rigorous functional testing to verify that each circuit is properly wired, that all components are working as intended, and that the switchgear responds correctly to simulated inputs and outputs. Each test is carefully documented and culminates in the compilation of the final test report, a document that certifies the compliance of the panel with project specifications and regulations and provides the customer with the certainty of a safe, reliable and ready-to-use product.
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What we do
Nexus Automation deals with the creation of complete solutions for industrial automation, with distinctive and specialized expertise in wiring electrical panels, on-board machine wiring and assembly of complex systems.
As far as electrical panels are concerned, Nexus Automation designs and assembles control and power panels for a wide range of industrial applications, the fulcrum of every automated system, housing PLCs, drives, relays, protection devices and all the components necessary for the operation and control of machines and plants. The team personally takes care of the choice of materials, the sizing of the components and the physical construction of the panel, ensuring compliance with regulations and a well-kept aesthetic that facilitates maintenance.
Wiring is one of the company’s specialties and also includes on-board wiring, which is responsible for connecting the electrical panel to the various sensors, actuators, motors and devices located on the machine or plant. On-board machine wiring requires a deep knowledge of mechanical dynamics and environmental conditions to ensure robust, protected and long-lasting connections.
Assembly is another fundamental component: Nexus Automation takes care of the complete assembly of mechanical sub-assemblies, support structures for automation, robotic arms, vision systems and all the elements that make up an automated plant. This service may also include the integration of customer-supplied components or the procurement and assembly of all necessary parts.
The activity, in essence, ranges from detailed design to the physical construction of panels and wiring, up to the assembly of entire systems, providing a complete and integrated service that covers all industrial automation needs.
Nexus Automation
The partner of choice for industrial control cabinet wiring
Nexus Automation is a real reference partner for the wiring of industrial electrical panels. Thanks to a unique combination of experience, precision and reliability, choosing Nexus Automation means relying on a company that not only boasts a proven expertise in the creation of complex wiring, but integrates this ability within a broader offer of industrial automation solutions.
The dedication to quality is tangible at every stage of the process: from the selection of exclusively certified components, to the meticulous attention in every connection, up to the rigorous final tests. Every switchboard that leaves the workshop is an example of engineering excellence, designed to ensure maximum efficiency and the highest operational safety.
Nexus Automation’s ability to operate in various industrial sectors, from chemistry to metallurgy, from paper converting to renewable energy, demonstrates its versatility and deep knowledge of the specific needs of each production area. This is why it is able to provide tailor-made solutions, whether it is a wiring harness for a single machine or a complex system for an entire production line.
Finally, the internal management of all phases, from design to testing, reduces external dependencies and allows strict control over time.
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